Guide The Milk Run

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Don't let the 'interesting' name put you off. This method might solve your delivery and efficiency woes within your facility. The Milk run got its.
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Routing for the Milk-Run Pickup System in Automobile Parts Supply | SpringerLink

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The Milk Run MX 27/05/2018 (Expert group)

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If the customer put out two empty bottles, he got two full bottles back and so on. Hence, this empty bottle was not only for reuse and recycling, but also contained a signal to replenish the consumed milk. In modern lean lingo, this milk bottle would be a kanban! More precisely it would be a transport kanban, since the milk man did not produce the milk but merely transported it from a storage facility. Through this simple approach, the milk run created a stable supply of milk to the household. Of course, things still could go wrong, and the milk could spoil if the customer was away, or the customer could run out of milk if he needed more than average.

But for most days the basic supply was provided with a minimum amount of fuss and hassle. Update : Actually, Michel Baudin says the milk run comes from combat pilot slang for an easy trip see comment below. Juan Carlos Viela on the other hand says the milk run was the truck that collected the milk from the different farms and brought it to the processing facilities.

Organize your Industry

Hence, the actual source of the name is a but fuzzy, but the milk men example above is a good example of the in house milk run, whereas the collecting truck is a good example of the external milk run which I will discuss in a later post. The modern logistic milk run is pretty much the same as the old milk run except for the milk, I guess. It is a way to provide material from a central warehouse to the assembly and manufacturing lines. Like the original milk run, it replenishes consumed material on a regular schedule.

Hence, it is used only for products where there is a constant need for the same material over and over again although it can be used in connection with kitting; more on that below.

Type of Transport

There are a couple of requirements that make a logistics process into a milk run:. The picture above shows an example of an in-plant milk run with a total of seven stops including the warehouse at the beginning.


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These milk runs can be within the plant in-house logistics or on public roads connecting multiple plants or suppliers external logistics. The milk run gives a few benefits and follows the philosophy of lean. The milk run has one major limitation: It works only for mass-consumed parts that are in stock at the assembly line.

The Milk Run

If your assembly line needs lots of customized items, the milk run may not be the right thing for you. One possibility of using the milk run with customized items is by kitting, where the milk run delivers kits. However, in this case, a just in sequence approach is needed. More on this later. The next post has much more on organizational details, before I go into the calculation and set-up of the milk run. Go out, get your material flowing like the milk of the milk men, and organize your industry! Very nice. I grew up in UK with those milk men. We recently added a milk run design tool with the timing calls and look forward to adapting it for knitting and just in sequence.

Your lean pull explanation is clear. Very interesting post. It is quite common in the automotive sector. Hi Juan, the post is already written and will be the last one of this six-post series, being published on October A good topic to cover. Find a sales person.

The Milk Run is a hop, skip and a jump along Southeast Alaska’s coast

How do I order? This method might solve your delivery and efficiency woes within your facility. The Milk run got its moniker from the milk industry practice wherein a single tanker goes to different dairy producers every day to collect milk and then deliver it to the milk processing firm. Basically, the milk-run in Intralogistics is a delivery method for different loads from a central storage area to different sections of your facility.

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It also ensures just-in-time delivery and reduces the possibility of waste and material damage. Remember that the lean concept focuses on optimizing every aspect of production including material handling and transportation.


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The Milk Run method simply allows more frequent deliveries of materials and supplies to more than one assembly area or section of your facility that needs to be re-stocked. Often this helps reduce the levels of overstocking or having to manual call for more materials. It also keeps production processes flowing across the shop floor which drastically reduces downtime. This is why it is regularly applied to optimize a supply chain.

In the most common form of this set-up, operators and material handlers conduct defined standard delivery routes throughout the facility. These deliveries are most commonly made to areas of the facility that are in constant need of being re-supplied and are most commonly located on the assembly line. These delivery routes are normally timed out during the shift to operating at peak efficiency, to ensure that the assemblers can continuously assemble according to production schedules.


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